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At Maverick Door and Millwork,
Inc., our goal is to supply our customers with architectural woodwork,
which they can be proud of for many years to come. We attempt to take
maximum care possible of the lumber and manufactured woodwork prior to
and during shipment to you. Wood is a natural material resource and as
such, natural/unfinished woodwork is susceptible to expansion and contraction
caused by temperature and humidity variations. Small surface checking
or slight shrinking or cupping, which may cause tiny cracks at the joints,
may occur under certain conditions. Woodwork is shipped unsealed and
unfinished, and the natural characteristics of wood movement cannot be
warranted against.
Accordingly, in order to
assist you “our customer” in further understanding
the nature of woodwork and your role needed for its care so that it will
provide you with many years of lasting value and beauty, we ask that
you take the time to read the information provided: “About Architectural
Woodwork”, the “Limited Warranty”, and “Handling, Job Finishing and Installation
Instructions”.
About Architectural Woodwork
- DIMENSIONAL STABILITY, RELATIVE HUMIDITY, AND MOISTURE
CONTENT
All woods are affected significantly by moisture and to a
lesser degree by heat. Lumber swells and shrinks primarily in two
directions: thickness and width. There is insignificant change
in length. The changes in dimension due to moisture vary with
different species, thus influencing the selection of lumber to
use and the design elements. Prevention of dimensional problems
in architectural woodwork products as a result of uncontrolled
relative humidity is possible. Wood products perform, as they
have for centuries, with complete satisfaction when correctly
designed and used. Problems
directly or indirectly attributed to dimensional change of the
wood are usually, in fact, the result of faulty design or improper
humidity conditions during site storage, installation, or use. Wood
is a hygroscopic material, and under normal conditions all wood products
contain some moisture. Wood readily exchanges this molecular moisture
with the water vapor in the surrounding atmosphere according to the
existing relative humidity. In high humidity, wood picks up moisture
and swells. In low humidity, wood releases moisture and shrinks.
As normal minor fluctuations in humidity occur, the resulting
dimensional response in properly designed construction will be
insignificant. To avoid problems, it is
recommended that relative humidity be maintained within the range
of 25% and 55%. Uncontrolled extremes – below 20% or above 80% relative
humidity – are likely to cause problems.
- ADAPTABILITY FOR EXTERIOR USE
Years of performance have shown certain species to be more
durable for exterior applications. Heartwood in all species is more
resistant to damage by the elements than sapwood. The following is
a list of species generally considered acceptable for exterior use:
Eastern & Western
Red Cedar
Redwood
Eastern White Pine
Teak
Douglas-Fir
White Oak
Mahogany, American & African
- VARIATIONS IN NATURAL WOOD PRODUCTS
Wood is a natural
material with variations in color, texture, and figure. These variations
are influenced by the natural growing process and are uncontrollable
by the manufacturer. The color of wood within a tree varies between
the “sapwood” which is usually lighter in color, and the “heartwood”.
Various species produce different grain patterns, which influence
the selection process. There will be variations of grain patterns
within any selected species. The manufacturer cannot select solid
lumber cuttings within a species by grain and color in the same manner
in which veneers may be selected. Therefore, color, texture, and
grain variations will occur in the finest architectural woodworking.
- SHOP DRAWINGS:
Shop drawings are the means by which the design intent is turned
into reality, serving as the primary instructions for woodwork engineering
and fabrication, and as a guide for other trades. The approval stage
provides the architect/designer a final opportunity, prior to fabrication,
to make changes or correct mistakes. Shop drawings, however, are
not an extension of the design element process; therefore, changes
of intent made during shop drawing review will in many cases involve
an increase in cost and time.
- STORAGE:
Store flat on level surface in a clean, dry, well-ventilated
area protected from sunlight. Some species are sensitive to light and
must be covered. Store
doors in closed-in building with operational HVAC system.
- INSTALLATION:
Allow doors to become acclimated to finished building heat and
humidity before fitting and hanging.
- Do not expose doors to excessive heat dryness, direct sunlight,
or humidity prior to finishing.
- LOCATION:
Wood doors should be protected from the sun and other
weather elements by overhangs, deep recesses, etc.
- FINISHING:
Correct and proper sealing of all 6 sides
of the door is essential immediately upon delivery of door to site
(including hardware cut-outs). Exterior
finishes will deteriorate relatively quickly. In order for exterior
doors to continue receiving protection required, inspect the condition
of exterior finishes regularly (at least once a year) or
as often as needed to maintain the finish.
Limited Warranty
BASIC LIMITED WARRANTY: All architectural
woodwork manufactured by Maverick Door and Millwork, Inc. (Except woodwork
expressly excluded from this Warranty by Maverick Door and Millwork,
Inc.) is guaranteed to be of good material and workmanship and free
from defects that render it unserviceable for the use for which it
is intended. Natural variations in the color or texture of the wood
are not to be considered defects. The quality of architectural woodwork
is safeguarded while it is in our possession. To be protected by our
guarantee, our products must not be stored in damp warehouses or placed
in moist or freshly plastered buildings. The woodwork must not be subjected
to abnormal heat or dryness. Permanent-type heat and air conditioning
must be in operation a sufficient length of time to “cure” the building
before any woodwork or doors are delivered to the sites. Allow delivered
woodwork to acclimatize to the job site for a minimum of 72 hours before
installation. Woodwork must be inspected upon arrival and all claims
or complaints must be filed before painter's finish is applied. All
doors must be properly sealed on all surfaces, including top and bottom
edges, to prevent absorption of moisture. We will not be responsible
for defects resulting from neglect of the precautions. We agree within
a period of one year after delivery date, to repair or replace, without
charge the unfinished woodwork, which is defective within the meaning
of this guarantee. We do not agree to be
responsible for any work, which was not originally performed by us. We
do not agree to pay charges for finishing or installed replaced
woodwork. This guarantee is not effective if goods are repaired or replaced
without first obtaining our written consent. Action on any claim for
warp or defects may be deferred, at the option of Maverick Door and Millwork,
Inc., for a period not to exceed 12 months from the date of claim. If
a door has been installed prior to such claim being made, the door must
remain hung in the original installation during the period of deferment,
to permit conditioning to humidity and temperature.
WARP TOLERANCE: Warp
shall not be considered a defect unless it exceeds 1/4 inch in the
plane of the door itself. Doors wider than 3'6" or
higher than 8'0" are not warranted against warp, bow, or twist. Warp is any distortion in the door itself, and does not refer to the
relation of the door to the frame or jamb in which it is hung. The term
warp shall include bow, cup, and twist. In measuring the amount of warp
present in the door, the following method shall be used. Warp is measured
by placing a straightedge, or taut string on the concave face and determining
the maximum distanced from the straight edge or string to the door face. EXCLUSIONS FROM THIS WARRANTY:
- The appearance of field-finished doors is not covered by the Warranty
in any event. Natural variations in color, texture or surface checking of wood
are not considered defects. The Warranty against warp does not apply to doors that are improperly
hung or do not swing freely. This Warranty does not cover any deterioration caused by failure
to protect and seal all exposed surfaces and edges of the door either
prior to or immediately after hanging.
- Failure to follow "Handling, Job Finishing and Installation
Instructions" as outlined in this Warranty.
HANDLING, JOB FINISHING AND INSTALLATION INSTRUCTIONS
DIMENSIONAL STABILITY, RELATIVE
HUMIDITY, AND MOISTURE CONTENT All woods are affected significantly
by moisture and to a lesser degree by heat. Lumber swells and shrinks
primarily in two directions: thickness and width. There is insignificant
change in length. The changes in dimension due to moisture vary with
different species, thus influencing the selection of lumber to use
and the design elements. Prevention of dimensional problems in architectural
woodwork products as a result of uncontrolled relative humidity is
possible. Wood products perform, as they have for centuries, with
complete satisfaction when correctly designed and used. Problems
directly or indirectly attributed to dimensional change of the wood
are usually, in fact, the result of faulty design or improper humidity
conditions during site storage, installation, or use. Wood is a hygroscopic
material, and under normal conditions all wood products contain some
moisture. Wood readily exchanges this molecular moisture with the
water vapor in the surrounding atmosphere according to the existing
relative humidity. In high humidity, wood picks up moisture and swells.
In low humidity, wood releases moisture and shrinks. As normal minor
fluctuations in humidity occur, the resulting dimensional response
in properly designed construction will be insignificant. To avoid
problems, it is recommended that relative humidity me maintained
within the range of 25% and 55%. Uncontrolled extremes – below 20% or above 80% relative humidity – are
likely to cause problems.
- Allow doors to become acclimated to finished building
heat and humidity before fitting and hanging.
- Do not expose
doors to excessive heat dryness, direct sunlight, or humidity prior
to finishing. Wood doors should be protected from
the sun and other weather elements by overhangs, deep recesses, etc.
- Store
flat on level surface in a clean, dry, well-ventilated area protected
from sunlight. Some species are sensitive to light and must be
covered. Store doors in closed-in building with operational HVAC system.
- Correct
and proper sealing of all 6 sides of the door are essential immediately
upon delivery of door(s) to site (including hardware cut-outs).
- Handle doors with clean gloves and do not drag
across each other.
- Use 3 hinges for all doors up to 6'8". Doors
over 6'8" to
have 4 hinges.
- All hardware locations and preparations for hardware
must be appropriate for the specific door.
- Any sealer or primer
applied (see 3 above) must be applied immediately after cutting and
fitting.
- All handling marks and sanding dust should be removed
with 150 grit or finer sandpaper.
- Use oil based stains.
- All 6 sides of the door must be
finish coated with good quality exterior grade paint or varnish.
- Exterior
finishes will deteriorate relatively quickly. In order for exterior
doors to continue receiving protection required, inspect the condition
of exterior finishes regularly (at least once a year) or as often
as needed to maintain the finish.
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE ABOVE, AND MAVERICK DOOR
AND MILLWORK, INC. SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INDIRECT OR
INCIDENTAL DAMAGES, OR FOR ANY AMOUNT IN EXCESS OF THE MANUFACTURER'S
PRICE FOR THE SHIPMENT INVOLVED WHETHER THE CLAIM IS FOR BREACH OF WARRANTY
OR NEGLIGENCE.
Information adapted from: Architectural Woodwork Institute Quality
Standards, Eighth Edition, Version 1.0, 2003 |